Aseptic Low-Acid Yogurt/Pudding Processing & Manufacturing
Steuben Foods
Date & Time
January 17, 2013
12:00 PM
Location
Elma, NY
(21) VOTATOR SCRAPE SURFACE HEAT EXCHANGERS
- (2) 2008 Waukesha Cherry Burrell Votator II 4-Barrel Scrape Surface Heat Exchange Systems, Model: 123331, SN: 452002; with 150 PSI Jacket, SN: A7582; Shell- 600 PSI at 400_F with Anderson Pressure Differential, Air Valves, RTD Sensors.
- (5) Cherry Burrell 3-Barrel Scrape Surface Heat Exchange Thermutators, Model: 672-S, SN: 179; Model: 672-L, SN: 1731, 1732, 1733, 1737.
- (3) Cherry Burrell 2-Barrel Scrape Surface Heat Exchange Thermutators with 2” S/S Holding Tubes, Model: 672-S, SN: 7238, 1730; Model: 672-L, SN: 1736
- (7) WCB Votator II Scraped Surface Heat Exchangers, Vertically Mounted on S/S Frames with Hydraulic Lifts.
- (4) Additional WCB Votators
- Votator Controls Cabinet Including: Anderson AV 9000 Chart Recorder, Siemens PLC Model: 5555CPU, Anderson AJ300 Chart Recorder, Partlow MRC 7000 Chart Recorder, Anderson Pressure Differential and Parker Touch Screen HMI, etc.
- Votator Barrel Disassembly Table
(5) NEW LEE 600 GALLON DUAL MOTION S/S KETTLES, Size D9MS, 66″ ID, 66″ Deep
TUBULAR PASTEURIZER
- WCB Tubular Pasteurizer, 10-Pass 6″ S/S Tubes x 30’Long with Allen Bradley Controls Mounted in S/S Cabinet
HOMOGENIZERS
- APV Gaulin Homogenizer, Model: MS18-5TBS, SN: 38911025, 5,000 PSI
- APV Gaulin Homogenizer, Model: 445M12-5TBS, SN: 38911024 3,000 PSI
- Gaulin Homogenizer, Model M518-5TPS, S/N 118710503
- 2011 Endress-Hauser 2” S/S Inline Flow Meter
- AGC S/S Plate Frame Heat Exchanger with Divider
2010 HAAS MONDOMIX DESSERT PRODUCTS AERATOR: Type VE-50
Less than 100 Hours!!!
Project Number: P14659, 460 Volt. New cost exceeded $165,000.
Suitable for aeration of “non-dairy” dessert products running at 8460 lbs/hr with 60-80% overrun.
Modes: Production, CIP, SIP (set up for sterilization using steam – for extended shelf life products).
- 2 sterile filters in the air (gas) injection line.
- Continuous flushing of the mixing head seals with condensed steam during production
- Condensate outlets designed to generate back pressure for sterile conditions.
- Sterilization of seals, mixing head and air filters.
- Pneumatically operated valves to switch from sterilization to production.
- Automatic cleaning sequence in the Allen-Bradley PLC.
- Temperature based temperature sequence for monitoring during sterilization.
2010 Parker Hannifin Nitrogen Generator Model: DB-5 Flow rate: 345 scfh at 99.5% purity; 240 scfh at 99.9% purity:
2010 AIR-STACK GLYCOL CHILLER, 360 GPM at 54 PSIG; 3 x 20 TR Modules 11’x 13’, Air-Cooled. Complete with Insulated 500 Gallon Surge Tank; 2 Motors, 91 for circulation to/from the surge tank; 1 for distribution. Purchase Price: $168,636
Seepex BCSO Progressive Cavity Pump with “aseptic-style” seal. Suitable for 1 gpm at 40-50 psig. 3A design. Purchase Price: $32,000
Endress + Hauser 831 ProMass 2” Mass Flow Meter. 0 – 200 GPM. Suitable for thick products.
Purchase Price: $12,980
From Haas Mondomix website: Constant product shear produces better temperature control and controllable bubble size distribution. A liquid phase and a gas phase merge at the inlet of the mixing head and are homogenized with accurate flow control under controlled pressure. Infinite control of the variables – mixing process, system pressure, flow rate, ratio between the liquid and gas phases, temperature etc. – provides a uniform texture, continuous quality of product and versatility.
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ASEPTIC PROCESS TANKS
- Cherry Burrell 2,000 Gallon S/S Aseptic Jacketed Process Tank, SN: E-580-88
- (2) Cherry Burrell 1,000 Gallon S/S Aseptic Jacketed Process Tanks, SN: E-579-88-1 & 2
- Atlas Automation Skid Mounted Pump Assembly, Including (2) Ampco S/S Positive Displacement Pumps, (2) Ampco 5 HP Centrifugal Pumps with Wash Down Motors, (2) Endress Hauser 2” S/S Flow Meters, with Allen Bradley Compact Logix PLC, (4) Allen Bradley PowerFlex 40 VFD’s, Allen Bradley Panel View Plus 700 HMI, mounted in S/S Cabinet.
4oz ASEPTIC CUP FILLER – 600 CPM
- Hamba 4oz Cup Filler, 9-Lane, 3-Product Filling Bowls Model III-BK8009/9AS : SN 58001, With 6-Panel S/S Control Panel Including Parker Automation CTC Display, Allen Bradley Controls (5) Model 1336 Variable Frequency Drives, 60′ 4-Lane S/S Outfeed Conveyor System,
- Tetra Pak CIP System with 200 Gallon S/S Tank, Chart Recorder,Related Pumps, Valves & Controls. Model: SCU-5, SN: 65200-10090
22oz ASEPTIC CUP FILLER – 160 CPM
- Gasti Aseptic Cup Filler, Model Dogaseptic 42P : SN A99-707 with Morrison Timing Screw Model C-02-2-17155-001 : SN 00/17155, Autoprod Overcapper System Model 306-LL : SN 1808, With Cap Elevator, Feeder And Capper.
- Single Tank S/S CIP Skid Including: 50 Gallon S/S Tank, (1) S/S Shell & Tube Heat Exchanger, Lang Chemical Feed Pumps, (4) S/S Butterfly Valves, (3) Cherry Burrell Air Valves, (2) 5 HP Centrifugal Pumps, Etc.
MODULAR SPIRAL COOLER
- Frigoscandia Modular Spiral Cooler Product, 6” High Product Clearance, 28” Wide Belt, 21 Levels High, Job Number: 3006. Enclosure Dimensions: 30′ Long x 30′ Wide x 21′ High; with Allen Bradley 5-03 PLC Control, (3) 1305 VFDs, & Allen Bradley Panel View 1000 Touch Screen HMI.
- Product was Filled at 90¢ªF and Cooled to 40¢ªF
PACKAGING EQUIPMENT
- Douglass S/S Case Packer, Model WACP-27: SN M-1908, with Late Model Nordson ProBlue10 Gluer: SN SA06J31949
- (2) 2011 Markem-Imaje Ink Coders, Model: 9232 (*Utilized white ink on dark containers);
- (3) Imaje Ink Coders, Model: S8
- Hi-Speed Magnetic Flow Laning Conveyor, 4 Lane Product Laning Conveyor Leading to Case Packer
- 200± ft. Case Roller & Belt Conveyor Leading From Packer to VonGal Palletizer
VEGETABLE OIL TANK & PUMPS
- Cherry Burrell 80 Gallon S/S Jacketed Tank with Hinged Lid
- (6) Lewa Vegetable Oil Pumps, 2” S/S Piping, Valves and Line Items
- Wilden Poly Diaphragm Pump
GENERAL PROCESSING EQUIPMENT
- (100+) WCB, Alfa Laval & TriClover S/S Air Valves, 100’s Feet S/S Piping; 2” to 4”, (2) S/S Shell & Tube Heat Exchangers, 150 PSI, approximately 8’ & 9’ Long with Pressure Regulating Valves, (35) Truflo S/S Ball Valves; 2”, 2.5”, 3” & 4”, S/S RTD Sensors, Dozens of Centrifugal Pumps, S/S Magnetic Trap,
- (2) Waukesha Cherry Burrell 10 HP Centrifugal Pumps with (4) Cherry Burrell 75± gal S/S Single Shell Tanks, S/S Piping & (8) S/S Air Valves
- (2) Tri Clover 3” 3-Way S/S Air Valves with S/S Throttling Valve, Spring Loaded Check Valve and 2.5” and 3” Ball Type Check Valves
- Triclover 10 HP Centrifugal Pump with (2) 2” S/S Sani-Matic Inline Filters
- Anderson 1.5” S/S Flow Meter, Model: MTZMS03201000
- S/S Condensate Tank with Triclover 5HP Centrifugal Pump with S/S Clad Motor