2007 Ultra Modern Condiments & Viscous Products Plant

Facility Built 2005-2007 on 28 Acre Campus with Room for Expansion

• 90,000 sq. ft. of Manufacturing Space with 50,000 sq. ft. of Warehousing
• 25,000 sq. ft. Pilot Plant, Lab and Office Space
• FDA Approved Facility – HACCP Quality System
• NSF Cook & Thurber Audit available upon request
• Kosher Certified (Orthodox Union) – Organically Certified
• Pennsylvania Department of Agriculture Inspected & Licensed
• Chilled & Frozen Ingredient Storage Space
• 8,000 AMP Electric Service – 10 Shipping/Receiving Doors
• Ideal Location at Interstate 80, near Major Northeast & Midwest Markets
• 2592 Oklahoma-Salem Rd., DuBois, PA 15801

EXCEPTIONAL PILOT PLANT

• Stephan Skid Mounted Vacutherm Cooker, S/N 105001 with Vacuum Pump, Type MCH 15/VM, S/N 15001 Fristam Positive Displacement Pump, (2) Blend Funnels, Waukesha Positive Displacement Pumps & Allen Bradley Panel View 1000 Controls.
• Stephan Vacuum Bowl Chopper, S/N 722415.0.
• Gaulin Homogenizer, Type 100M3-8TBS-SMD, S/N 7829632.
• (2) Lee 25 Gallon Jacketed Kettles, Model 25 D9M51, S/N 35918-1 with Agitator, Honeywell Recorder & (2) Woods E-Trac WFCHT, VFD’s.
• (3) Alfa Laval Positive Displacement Pumps, S/S Holding Tank, Omcan Blender, Model: LAR-25 & S/S Sink.
• Outstanding R&D and Quality Assurance Laboratories – See Details Below!

(6) S/S SILOS

• (2) Muller 30,000 Gallon All S/S Insulated Silos, S/N 329628-2 & 329628-1.
• (4) Muller 20,000 Gallon All S/S Jacketed Silos, S/N 329676-4, 329676-3, 329676-2 & 329676-1.

(17) COOKERS & KETTLES

• (2) Stephan 2,500 lb., 14,400 lb./hr. Vacutherm Cookers
• (2) Stephan 2,500 lb., 14,400 lb./hr. Vacutherm Cookers, Model VMC1200/150, S/N 383100, 383000 with Microcut Units Type: MV150, Heating & Cooling Systems, Air Assists, Lids, Positive Displacement Pump, Circulating Pump, Column Dumpers, Dual Blend Funnels & Allen Bradley Panel View Controls.
• Designed for the economic Batch Production of Sauces, Soups, Dressings, Ketchup, Mayonnaise, and other products. Advantages include short batch time and constant product quality.
• (15) Lee and A&B Process Systems Cookers & Kettles
• (4) A & B Process Systems 1,500 Gallon Jacketed Kettles with Dual Motion Agitators, Tri Clover Air Valves & S/S Platform, S/N 50971-601-A & B, 50971-602-A & B – INSTALLED NEW – Never Used in Production!
• (4) Lee 1,500 Gallon Jacketed Hinged Lid Kettles, Model 1500U9MS with Dual Motion Agitators & Tri Clover Air Valves, S/N 3932-1-4, 3932-1-3, 3932-1-2 & 3932-1-1 – INSTALLED NEW – Never Used in Production!
• (4) Lee 1,200 Gallon Jacketed Kettles, Model 1200U9MS with Dual Motion Agitators, Mounted on Load Cells & S/S Platform, S/N 38418-1-1, 38418-1-3, 38418-1-2 & 38418-1-1.
• (3) Lee 600 Gallon Jacketed Kettles, Model 600U9MS with Dual Motion Agitators, Mounted on Load Cells & S/S Platform, S/N 38419-1-3, 38919-1-2 & 38419-1-1.

(2) BREDDO LIKWIFIERS

• (2) Breddo 500 Gallon Likwifiers with Offset Motors, Model LORWNSS with 100 HP, S/N 330061-2-05007 & 330061-1-05006.

HOMOGENIZER

• Gaulin Homogenizer, Model 145MCP459TBS with HVA, S/N 10684097, 35 GPM Sauce Rate.

(3) DOUBLE TUBE PASTEURIZERS

• (3) Alfa Laval 4″ Double Tube Pasteurizers, Model: ULOT-20 with (12) Tubes Each, (18) New Uninstalled Tubes Model 12X6, (3) Cooling Sections, Flow-Verter & S/S Nest Rack – INSTALLED NEW- Never Used in Production!

REITZ EXTRACTOR / GRINDER

• Rietz Extractor, Model RE-24-K9e943, S/N 2005030243 with 75 HP Motor, Blentech S/S Frame Inclined Belt Conveyor & Fresh Tec Dumper.

(10) CONTHERMS – Installed New, Never Used!

• (10) Alfa Laval Contherm Scrape Surface Heat Exchangers, Model 6 x 11, S/N HC8506SCNH, HC8505SCNH, HC8504SCNH, HC8503SCNH, HC8502SCNH, HC8501SCNH, HC8500SCNH, HC8499SCNH, HC8498SCNH, HC8497SCNH – INSTALLED NEW- Never Used in Production!

(2) STEAM COOKERS / BLENDERS & FUSION COOKER

• (2) Blentech 6,000 lb. Capacity Jacketed Steam Cooker / Blenders, Model DM-40096, Mounted on Load Cells with Air Assist Lids, Auger Out Feed Conveyors, Allen Bradley Panel View Plus 1250 Controls & Platform, S/N 205006 & 205005 – INSTALLED NEW- Never Used in Production!
• Kovan 1,200 Lb/Hr Steam Fusion Cooker, Model KFC-20, with Vacuum System, Liquid Separator & Allen Bradley Controls. INSTALLED NEW- Never Used in Production!

FLOW METERS, PUMPS & LINE ITEMS

• (25) New & Installed Micro-Motion Mass Flow Meters, (100+) Tri Clover Air Valves, (20) Fristam, Alfa Laval & WCB Positive Displacement Pumps, Wilden S/S Diaphram Pumps, Air Actuated Battery Valves in Manifold, Check Valves, Clamps, Alfa Laval Plate Heat Exchanger, Model 32F-AT-145PSI, S/S Water Filters, Flow Verter, Tri Clover & Alfa Laval Circulating Pumps, 1,000’s Feet S/S Pipe up to 3″

PACKAGING CAPABILITIES

• 16 oz. to 1 Gallon HDPE & Glass Containers
• 0.5 Gallon to 3.0 Gallon Plastic Pouches, with or without Fitment
• 8 oz. to 32 oz. Plastic Cups with Sealed Lids
• 55 Gallon Drums – 300 Gallon Plastic Totes
• Unsupported Registered Film Bundler, Tray Shrink Wrap and Full Case Wrap Around
• Bag-In-Box

CRYOVAC POUCH FILLING LINE – Installed NEW- Never Used in Production!

• Cryovac Pouch Filler, Half-Gallon to 1.5 Gallon Plastic Pouches, Hot or Cold Fill, 30 Pouches per Minute, Model CNP-2002C, S/N 198 with Vibromatic Cap Feeder, Metal Detector, WCB Size 130 Positive Pump, Tri Clover Air Valve & Arrowhead S/S Product Conveyor.

BAG IN BOX FILLING LINE

• Automated Filling System Data Scale, 2-Head Bag in Box Filler with Packaging Aids Heat Sealer & Conveyor.

WEIGHT PACK FILLER – CAPPERS, SEALERS & MORE

• Weight Pack 40-Valve Mono-Block Filler with 40-Head Rinser & 12-Head Capper & Cap Feeder, Up to 400 BPM, Allen Bradley, SLC 5/05 CPU Controls, Danfoss VFD’s, Parker Brushless Motor SLVD’s, S/S Product Conveyor, Bottle Orienter, Metal Detector, (2) Lee 50 Gallon Kettles, MASO Pumps, Used for 12, 16, 16.9, 18, 24 & 64oz Bottles.
• 2007 Silgan Vapor Vacuum Capper, Model VGLJG, S/N VG1572LJG, with 38mm, 63mm and 82mm Lid Change Parts.
• 2007 Silgan Cap Hopper, Model 6R25A, S/N 6R25A-0864.
• Simplex 4-Piston Gallon Filler.
• (2) Enercon Tamper Evident Sealers, Model: Super Seal Max.
• Arol Cap Hopper & Elevator, Model ELEV.MECC, S/N 11714, Mueller 400 Gallon S/S Dimple Jacketed Surge/Balance Tank, Maselli Brix Meter, Tri Clover Pump & Allen Bradley Panel View 600 Controls.

MODERN 6-LANE CUP FILLING LINE – Never Installed!

• Never Installed Modern Packaging 6-Lane Cup Filler – 8 oz. to 32 oz., Model 635-SL 1×6, S/N MP 635 w/ Tamper Evident Foil Seal, Servo Drives & Allen Bradley MicroLogix 1500 PLC. Never Installed! New Filler cost: $425,000.
• Taptone X-Ray level Inspection System, Model 500, with Feed System & Controls – NEVER INSTALLED!
• Wexxar Case Erector, Model: WT-2T, S/N 2804, 4x3x1 Boxes, NEVER INSTALLED!
• 2004 GE Fanuc Robot Palletizing Cell, Model M-420iA, X,Y,Z Axis, NEVER INSTALLED!
• Belcor Fully Automated Top/Bottom Case Sealer, Model 500, S/N 051537.
• Additional Equipment: S/S Product Conveyor; Peco Level Inspector; Markem Ink Jet Coder, Model 90965.

COOLING TUNNEL & IMMERSION COOLER

• Busse / SJI Spray Cooler Model 12’ Wide x 80’ Long, S/N 321262105 with (4) Pumps, Traps & Allen Bradley Controls.
• Tucs 2-Lane S/S Immersion Cooler for Pouches, Model: TCS-40-2, S/N TCS-2041 with Pump & Conveyor.

LABELERS

• P.E. Labelers 20-Station Pressure Sensitive/Hot Melt/Cold Glue Labeler, up to 400 BPM, Model MODULO3, Type: 207/1420/35, S/N KC247 with Pressure Sensitive, Hot Melt & Cold Glue Modules, and Large Quantity of Change Parts for Various Container Sizes.
• Label System Pressure Sensitive Labeler, Model 40, S/N 400253R.

MULTI PACKER, CASE PACKER & SHRINK WRAPPER

• Brenton Registered Film Multi-Packer, Series SB Atlanta Bundle/PAD Shrink Wrapper, S/N 3173 with Lane Conveyor, Allen Bradley Kinet iX6000 Servo Drives, Panel View 1000 Controls & Heat Tunnel.
• Brenton Series 32 Wrap Around Case & Tray Packer, S/N 3174 with Allen Bradley Panel View Plus 1000 Controls, Lane Conveyor, Nordson Gluer & Allen Bradley Powerflex 4 VFD’s.
• Brenton Series SB Atlanta Tray Shrink Wrapper, S/N 3175 with Allen Bradley Kinet iX600 Servo Drives, Conveyors & Heat Tunnel.

CASE ERECTORS & CASE SEALERS

• (2) Pearson Case Erectors, S/N 200503010620 & 2005035010619 with Panel View 300 Micro Controls.
• (2) Pearson Case Tapers, S/N 200504110623 & 2005040110622.

PRODUCT CONVEYORS

• (3) Hartness Dynac Model 6400 Accumulating Conveyor, 1,000’s Feet Hartness & Nercon S/S Frame Product Conveyor with Plastic Table Top Chain, Bottle Orienters, Drives, (3) Air Knives, Allen Bradley Controls & Pfanneberg VFD’s.

INK JET CODERS

• (2) Video Ink Jet Coders, Model EXCEL DN, S/N 071081037WD & 070921041WD.
• (3) Markem Ink Jet Coders, Models 90965 & 5000.

DEPALLETIZER

• Busse/SJI Depalletizer, Model W3002, S/N 321224015 with Allen Bradley Panel View Controls & 100’+ Hartness Single File Conveyor.

(3) ALVEY PALLETIZERS

• (3) Alvey FKI Logistex High Level Palletizers, up to 50 Cases per Minute, A33 Model A-70 with Sheet Feeders & Allen Bradley Panel View 1000, Controls allow Infinitely Flexible Case Patterns, S/N 03-EK146117, 02-EK146117 & 01-EK146117.

PALLET WRAPPER

• ITW Octopus Pallet Wrapper, Model 808, S/N D7780505 with Allen Bradley Panel View 600 Controls & Conveyor.

PALLET & CASE CONVEYOR SYSTEMS

• 1,000’s Feet Alvey FKI Logistex Power Roller Conveyor with (4) Ryson Spiral Elevators & Allen Bradley Panel View 600 Control Stations.

CIP SYSTEM

• A&B Process Systems 3-Tank Skid Mounted CIP System 1,000 Gallon per Tank with (2) S/S Shell & Tube Heat Exchangers, Tri Clover Air Valves, Pumps, S/S Piping.
• A&B Process Systems Skid Mounted 2-Tank Caustic Recovery System with Metering Pump.
• Della Toffola S/S Roto Screen with Allen Bradley Panel View Plus 1000 Controls.
• Walk-In Cooler & Freezer – Ingredient Storage
• 23′ Long x 23′ High x 22′ High Walk In Freezer Cooler & Freezer with Century Blowers & Compressors.

REFRIGERATION

• Entire Refrigeration System PURCHASED NEW and NEVER OPERATED!
• 2010 Pro Former Package Chiller, Model PB250F28R4400-A; S/N 82212; (2) 50 HP Pumps Glycol Capacity @ 28_F: 682,000; Glycol Capacity @ 33_F: 772,000; 7.5 HP Process Pump; 400 Gallon Tank; Dimensions: 234″ Length x 94″ Width x 87″ Height; 460 Volt, 3 Phase, 60 Hz 247 Amp – Never Installed!
• FES 250 HP Screw Ammonia Compressor, Model 195GM, S/N 05169013, with Benshaw Starter – Never Installed!
• FES 200 HP Screw Ammonia Compressor, Model 160 GM, S/N 0516902, with Benshaw Starter – Never Installed!
• FES 75 HP Screw Ammonia Compressor, Model: 55GS, S/N 05169011, with Benshaw Starter – Never Installed!
• (3) Vertical Ammonia Receivers, S/N 40398, 40393 & 40392.
• (2) Alfa Laval Glycol Chill Press Heat Exchangers, Model M15-BFC, S/N 30108 & 94152 with (2) Pumps.
• (2) Alfa Laval Glycol Chill Press Heat Exchangers, Model M15-BWFD, S/N 94151 & 94150.
• Alfa Laval Plate Heat Exchanger, S/N 30109-72063.
• (2) Evapco 6-Fan Ammonia Cooler Blowers – Never Installed!

EVAPORATIVE CONDENSER & COOLING TOWER

• Evapco Evaporative Condenser, Model ATC 725B, S/N 5-126289 – Purchased New, Never Operated!
• Evapco Cooling Tower, Model AT212-928, S/N 5-126296 – Purchased New, Never Operated!

(2) JOHNSON BOILERS

• (2) Johnson 238 HP Boilers, Model PFTP-4G-1505, S/N 10459-1 & 10459-2 with Power Flame Burners, Model C6-G-30 & H. De-aerating Designs, De-aerator, Model SP30M-1ST, S/N DO50021 & Chevered Feed System.

R/O WATER FILTRATION SYSTEM

• (2) GE Osmonics R/O Systems, Model E4-13200-DLX, S/N 05-4241986A-01 & 05-4241986A-02.
• Multimedia & Carbon Water Filters with Water Softeners.

AIR COMPRESSORS & AIR DRYERS

• (2) Ingersoll Rand 125 HP Screw Air Compressor, Model IRN125H-0F, S/N TN0184U05047 & TN0185U05049.
• (2) Ingersoll Rand Refrigerated Air Dryers, Model TMS-0540.

R & D LABORATORY

• R&D Lab and Pilot Plant designed to reverse engineer and produce new products. Lab includes full testing capability for ph / Total Acid, Moisture& Fat Analysis, Color, Viscosity, Microbiology, Brix and includes Gas Chromatograph.
• Shimadzu Gas Chromatograph/Mass Spectrometer, Model GCMS-OP 2010 with Auto Injector, Model AOC-5000 & MPC, PC.
• Captair Portable Lab Hood, Thermo Refrigerated Bath, Model RTE-7 with Digital One Controls, Stephen Universal Chopper, Model UM5 Universal, (3) Ohaus & Sartorius Digital Scale, (2) Thermo Digital pH Meter, Hunter Lab Color Flex Color Meter, Denver Digital Scale, Banat Mixer, Enercon Compak Jr. Sealer, Brookfield Viscometer, Model DV-E Digital Thermometer, Weight Sets, Reichert Digital Refractometer, Model AR200, Kolpak 8′ x 8′ Walk in Cooler, Captair Ministore 822 Lab Hood, Scimatco & Other Acid Storage Cabinets, Lab Contents, S/S Tables, Plastic Bins & Mettler Toledo x Press Digital Platform Scale, & More!

QUALITY ASSURANCE & MICROBIOLOGY LABORATORY

• CEM Smart Trac Rapid Fats Analyzer, Anso Auto Clave, Brookfield Viscometer, Model: DV-E, Hunter Lab Color Tester, Model: Color Flex, Atago, Refractometer, Model: RX-500CX-BEV, Digital pH, Binder Incubator, Denver Digital Scale, Lab Shield Lab Hood, Lab Counter, PC, Washer/Dryer, Refrigerator & Dishwasher, & More!

GENERAL PLANT EQUIPMENT

• Genie Scissors Lift, Model 2646.
• (2) Yale 4,000 LB Capacity Electric Pallet Jacks, Model MPB040-EN24T2748, S/N B827N18691C & B827N18693C.
• GNB Flex 200 36-Volt Battery Charger & Exide Gold 36 Volt Battery Charger.
• Alto Mixer Max Floor Scrubber, SN: 0130012985.(4) Loyal Poly-Tuf Portable Tubs, S/S Sinks, Transcell Digital Platform Scale, Model TI-500E, Portable Stairs, Rite-Hite High Speed Roll-Up Doors, Eye Wash Stations & Showers
• (2) Denver & Mettler/Toledo Digital Scales, Rubbermaid Carts & Cabinets, (21) Sections of Pallet Racking, Hydraulic Pallet Jacks, S/S Tables, S/S Plant Fixtures, Bug Zappers, Pedestal Fans, Pressure Washers, Containment Pallets, Cleaning Supplies, More!
• (4) NEW Micro Motion Meters, NEW Tri Clover S/S Air Valves, Plastic Table Top Chain, Hardware, S/S Fittings, Suction & Discharge Hose, Cable, PVC Fittings, Rosemount Pressure Sensors, Square D Breakers, Conduit, Ammonia Valves, Filters and MORE!
• (3) Hartness Dynac, Model 6400 Accumulating Conveyors, (2) Pace Bottle Orienters, Model 5000, S/N 2663 & 2662, Nutri-Pure UV Lights & (2) Tube UV Lights, 22′ S/S Bottle Rinsers with Lowerator, S/S Shakers Screen, Model SAA48BD11, S/N SAA-07-3148, (51) 4′ x 4′ Plastic Bins, Modern Cup Filler, S/S Cap Feed (2) Pace Bottle Orienters, Model 5000, S/N 2663 & 2662, Fanuc Robot, Model: M-420iA, Markem Ink Jet Coder, Model: 90965, Wexxar Case Erector, Model WT-2T, S/N 2804, S/S Product Conveyor, Simplex 4-Head Filler, Bag-In-Box Filler, Bel Case Sealer, Water Filters, Scrape Surface Heat Exchanger & Metal Detector.

SWITCH GEAR

• (3) Square D 4000 Amp, 480y/277 Volt Distribution Panels.
• (7) Square D 4000 Amp, 480y/227 Volt Breaker Panels.
• Square D, Model 6, 800/600 Amp MCC with (30) Disconnects.
• Square D, Model 5, 600/300 Amp MCC with (30) Disconnects.
• Square D, Model 6, 800/300 Amp MCC with (9) Disconnects.
• Square D, Model 6, 800/300 Amp MCC with (16) Disconnects.
• Square D, Model 6, 1200/600 Amp MCC with (23) Disconnects.
• Allen Bradley Flex I/O’s & Square D VFD’s.
• Allen Bradley Logix 5561 PLC with Square D VFD’s.
• (8) Evapco Air Handlers
• (3) Evapco Air Handlers, Model CPA-20-99-CED & CPA-20-95-CED, 50 to 52.5 Ton Capacity.
• Evapco Air Handler, Model CPA-99-CED, 27 Ton Capacity.
• (4) Evapco Air Handlers, Model: CPA-4_99DF, CPA-8-95-CED, CPA-12-95-CED & CPA-2-95-CED, 21.5 Ton to 2 Ton Capacity.
• Vertical Poly & Fiberglass Storage Tank
• Plas-Tank 36-Ton Capacity Vertical Fiberglass Brine Storage Tank & (2) Poly Processing Vertical Plastic Tank.
• 500 Gallon Poly Tank.
• (3) GPI 3,850 Gallon Vertical Fiberglass Tanks.

EXECUTIVE & PRODUCTION OFFICES

• (3) HP Large Format Blueprint Design Jet Printers, (9) Modular Office Consoles with Chairs, (10) Executive Office Suites with Desks, Chairs, File Cabinets (2) Conference Rooms, Nortel Phone System, Xerox Copier, Lunch/Break Room, (20) PC’s, (3) HP Fax Machines, (9) HP, Dell & Lexmark Printers, Refrigerators, Ranges, Microwaves, Dishwashers, & Much More!